when will the first production hydrogen vehicles be ready?

10 years
20 years
never

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EXECUTIVE INTERVIEW

Interview with DaimlerChrysler’s Prof. Kohler

by John McCormick

An engineering graduate from Stuttgart University, Prof. Dr. Kohler joined Daimler-Benz AG in 1976. As vice president, body and powertrain research, and chief environmental officer, he is responsible for DaimlerChrysler AG’s propulsion, body, materials and production technology, as well as environmental policies.

Question: What is your strategy in terms of fuel cell vehicles?

Answer: “Today we are focused on conventional powertrains, but if you look back at the history of energy it is always an evolutionary process from one technology to the next. So we will stay with conventional powertrains and in parallel to that we will have more and more cars with alternative powertrains, with special focus on fuel cell vehicles. As far as meeting the goal of zero emission vehicles, there is no doubt the fuel cell is the best option and also for using energy most efficiently in comparison to a conventional powertrain.”

 


Prof. Dr. Kohler

Question: What progress are you making with the development of hydrogen fuel cell vehicles?

Answer: “Our progress with fuel cell propulsion systems over the past 10 years has been very intensive and very good. On the other hand we know there are still deficits regarding reliability and cold start. However we have the technology to solve the cold start problem. It is feasible to minus 20 deg., where you can drive the vehicle within one second and have 80 percent of the energy after 30 seconds.”

Question: What about the cost problems associated with fuel cells?

Answer: “Cost is always related to the high technology and materials. But if we compare the situation versus three years ago, we have been able to reduce costs by 90 percent. We still have to make further drastic reductions, focusing especially on the platinum we are using as a catalyst in the fuel cells. The intention is to lower costs using thinner layers and better production methods.”

Question: What is your opinion of the most promising hydrogen storage methods?

Answer: “Currently we have fuel cell vehicles with 300-400kms range. We’re making progress but it is not good enough. We see technologies that will get us to 500kms, which will be in common with normal propulsion systems.

“On the compressed hydrogen side, we are looking at pressures up to 750 bar, and we are looking at the possibilities on the liquid storage side. We know the problems - losses from liquid to gaseous phases – but there is the possibility for greater driving range. This is a game that is not over yet.

“As for the storage tanks it’s important to find a better geometric construction than we have today. A cylinder is not that efficient a shape to accommodate in a car. So we are looking at least to flatten the side of the cylinder in order to package more efficiently.”

Question: Do you believe in hybrid fuel cell vehicles, ie. the need for a buffer battery?

Answer: “It’s a trade between cost, weight and energy consumption advantage and disadvantage. There are some good reasons from the technical side to use the hybrid approach. You can reduce stack size and costs, but you have additional weight and packaging issues. There is the question of the fuel cell process; its real strength is to work at constant production rate. In stop and start driving, the question is: do you shut down the fuel cell? It’s not that easy and what effect does it have on stack lifetime? So there is a good reason to combine with a battery. But is it good idea that two complicated systems are combined together? One of the most costly areas of hybrids is battery integration.”

     
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